Min. Narudžba:1 Piece/Pieces
marka: xinchang
Sposobnost isporuke: 20 Set / Month
Glavne funkcije:
Ovaj automatski periferni stroj za točkasto zavarivanje, poznat i kao stroj za zavarivanje čašice radijatora, namjenski je aparat za točkasto zavarivanje otpornika dizajniran za zavarivanje čavlića na grijačima punjenim uljem. Kao uređaj automatskog tipa, pruža pouzdane performanse zavarivanja, odličan učinak brtvljenja, visoku radnu učinkovitost i niske operativne troškove. Njegova glavna jedinica opremljena je ekranom osjetljivim na dodir i PLC kontrolnim sustavom, te koristi silikonski kontrolirani ispravljač (SCR) za preklapanje faza. Opremljen komponentama visokih performansi, ovaj aparat za točkasto zavarivanje osigurava postojanu kvalitetu zavarivanja, a također je izgrađen sa funkcijama zaštite i alarma protiv pregrijavanja, abnormalnog tlaka zraka, nedovoljnog protoka vode i drugih grešaka u radu.
Parametri procesa:
Prolaz grijača ulja nakon zavarivanja≥95% (izračunato po setovima).
| 1 | Basic Parameters | |||
| 1.1 | Convex hole distance | 225-490mm (adjustable) | ||
| 1.2 | Convex hole diameter | Φ42-Φ44mm | ||
| 1.3 | Length of Oil filled heater | 325-600mm (regulated according to the workpiece) | ||
| 1.4 | Width of Oil filled heater | 100-180mm (regulated according to the workpiece) | ||
| 1.5 | Max. number of elements per set of radiator | 15 | ||
| 1.6 | Thickness of weldable sheet | 0.4-0.8mm (Ust1203 grade cold-drawn steel sheet) | ||
| 1.7 | Rated voltage | 380V/50Hz | ||
| 1.8 | Rated capacity | 50 × 2 (in the intermediate inverter, energy-saving, stable) | ||
| 1.9 | Duty cycle (%) | 50 | ||
| 1.10 | Secondary no-load voltage (V) | 9.4 | ||
| 1.11 | Secondary max. welding current (KA): | ≥16 | ||
| 1.12 | Total resistance of secondary circuit (μΩ) | ≤50 | ||
| 1.13 | Weldment dimensions | A=D+2*(55-90) (mm); D: 460-480 (mm)(Normal; E: 55-90 (mm) ; B: 100-200 (mm) G: 6(Tl20 (mm); C: 40-45 (mm); F: OC+12 (ram); H: 38-42 (mm) | ||
| 2 | Overall Requirements | |||
| 2.1 | Wire size | ≥35mm2 | ||
| 2.2 | Number of circumferential convex hole welding spots | 32-41 | ||
| 2.3 | Max. welding speed (S) excluding other auxiliary time: | ≤16 seconds/PC (calculated y 38 spots per ring, with reference to 0.5mm low-carbon cold-rolled sheets, steel material complies with EN10130 stamping steel sheet U St grade (or no less than GB/T222 standard, carbon content: 0.05-0.12%) | ||
| 2.4 | Acceptance standards of welding machine: | Comply with the general standards of PRC and the GB15578-1995 national mandatory certification standards. And manufactured in line with the applicable standards, e.g.: JB/T3158-1999, JB3957-1999. | ||
| 2.5 | Controller: | PLC + Touch screen Chinese UI, the controller uses a microprocessor (closed-loop control), current slowly rising, welding spots recorded and number of welding set, 8 sets of welding parameters stored, execution directly selected, with security lock for the setting of welding parameters, startup self-test and system failure self-test, overheating protection and fault indication, etc. Equipped with the master switch and emergency stop button. | ||
| 2.6 | Auxiliary time including each component feeding | About 2-5S (according to different operators) | ||
| 2.7 | Flow of cooling water | ≥30L/min (added with the water flow detection warning system) | ||
| Temperature of cooling water | At the water inlet≤30ºC | |||
| Pressure of cooling water (Mpa) | 0.15-0.3 | |||
| 2.8 | Compressed air (Mpa) | 0.5-0.6 (added with the pressure detection warning system at the compressed air input) | ||
| 2.9 | Max. electrode pressure (N) (0.6Mpa): | ≥3,000 | ||
| 2.10 | Mainframe weight | 1,800Kg | ||
| 2.11 | Repair tools | 1 set per 3 units | ||
| 2.12 | Provided with Mitsubishi touch screen and Mitsubishi PLC, Japan SMC solenoid valve and cylinder assembly, Omron auxiliary relay, Siemens converter; | |||
| 2.13 | Hands-on button control using the mobile station. | |||
| 3 | Configurations | |||
| NO. | Name | Brand/Place of Origin | Remark | |
| 3.1 | Solenoid valve | SMC | ||
| 3.2 | Regulating valve/Filter assembly/Pressure gauge | MindMan | ||
| 3.3 | Air connector/Flow limit valve | SMC | ||
| 3.4 | Master cylinder, 2 sets | Imported components, Japan (World Famous Brand) | Assembled by ourself | |
| 3.5 | Welding controller system, 2 sets | Anda, independent development | The arm rotary cylinder part uses SMC components | |
| 3.6 | Main converter, 2 sets | Anda | Epoxy resin package | |
| 3.7 | Inverter, 2 sets | European imported elements | Designed and assembled by Anda | |
| 3.8 | Touch screen, 1 set | Mitsubishi | ||
| 3.9 | PLC/Touch screen | Mitsubishi | ||
| 3.10 | SCR/ Diode/IGBT | Ximenkan or equivalent foreign brands | ||
| 3.11 | Auxiliary relay | Omron or equivalent foreign brands | ||
| 3.12 | Proximity switch | Autonics | ||
| 3.13 | Button switch | Siemens/ Schneider | ||
| 3.14 | Power switch | Mitsubishi/Japan | ||
| 3.15 | Stepping motor, 2 sets | Sanyo/Japan | ||
| 3.16 | Driver, 2 sets | Domestic | ||
| 3.17 | Time relay | Omron | ||
| 3.18 | Bearing | Wholly Imported, Famous Brand | ||
